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Mf Middle Frequency Quick Heater with Flexible Coil Inductor 22kw/44 Kw for Rotary Equipment Repair

FOB Price:	US$10,000.00 / Piece
Min. Order:	1 Piece

Min. Order	FOB Price
1 Piece	US$10,000.00

Port:	Shenzhen, China
Production Capacity:	30 Pieces/ Month
Payment Terms:	L/C, T/T, D/P, Western Union, Paypal, Money Gram, Cash

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Product Description

Company Info

Basic Info.

Model NO.

MF-22KW/44KW

After-sales Service

Support

Warranty

1 Year

Type

Induction Heating Machine

Certification

CE, ISO

Structure

Flexible Type

Brand

Smithermal

Voltage

3 Phase 415V

Power Cable Length

20-25 Meters

Power

22kw

Trademark

Emagih

Transport Package

Ply Wooden Box

Specification

22kw/44kw

Origin

China

HS Code

8514400090

Product Description

Product introduction

SMI variable frequency induction heater is a high-efficiency energy-saving product with a new structure ; the product is an IGBT inverter, and adopts DSP for full digital precise control, which can always ensure that the IGBT works in the switching state under various working conditions; all air-cooled structure Reduce system loss and completely eliminate equipment failures from the water cooling system ; perfect limit protection measures enable equipment to maintain continuous and safe operation under various working conditions; non-polar power capacitors improve equipment life and safe operation capabilities; DC side The chopper voltage regulation and filter circuit improve the power factor of the system; so the product has the remarkable features of high reliability and high efficiency.

Overview of SMI Inverter Induction Heaters

Why use bearing induction heaters:
For workpieces such as bearings and gears with interference fit, we use the characteristics of metal thermal expansion and contraction to heat the workpiece and expand the inner diameter of the workpiece, so as to achieve safe and convenient pressure-free installation.
Electromagnetic induction heating is the most advanced heating method at present. It uses the principle that the induced current (eddy current) in the metal conductor in the alternating magnetic field causes the conductor to heat up. Induction heating can use the metal conductor to quickly heat up in a very short period of time. Precise pressure-free installation .
Inductive heating is an advanced, fast and controllable heating method. Compared with traditional heating stove heating, oil bath heating, and torch heating, it is easy to produce oil fume, oil waste and harmful to human health. Inductive heating has the advantages of safety, energy saving and Environmental advantages. It is well known that proper installation can prolong bearing life. Controlled induction heating prevents unnecessary damage and maintains original pre-lubrication, ideal for sealed bearing installations.
2) Product advantages
Compared with traditional heating methods ( eg, oil bath, flame, oven, freezing), induction heaters have the following advantages:
1. The heating speed is fast, the heating process can be controlled, and the temperature control is accurate;
2. The heating process is safe, only the workpiece is heated;
3. There is no hot oil around, no high temperature, no danger of cleaning, no danger of overheating or uneven heating;
4. Save electricity by 40-70%;
5. Suitable for EE or ZZ bearings (no danger of grease leakage);
6. Can be used for pre-lubricated bearings;
7. Can be used for polyamide bearings.

2. Common problems of similar products at present

In the development process of induction heaters, although great progress has been made in replacing thyristors and electron tubes with IGBTs, there are still some common problems in the induction heater equipment developed and produced by most manufacturers. These problems are mainly manifested as:
    Low efficiency, high consumption of electricity and cooling water
    Power component IGBT is easily damaged
    The output transformer is easily damaged
    There are many faults in the cooling water circuit
    The equipment is easy to protect against malfunction, and the performance of reliable and continuous operation is poor.
    Low power factor and high harmonic pollution
These problems are mainly caused by design flaws, and these factors are now discussed:
Because the control circuit cannot adapt to various changing conditions, the IGBT of the power element is separated from the ZCS soft switching state, so the switching loss increases, and the IGBT is often overheated and damaged.
     At present, the output transformers of similar products all adopt the water-cooled structure, which is prone to burn out due to the scaling and blockage of the copper tube; in addition, when working at high frequency, the transformer with the water-cooled structure has a very large eddy current loss, so the efficiency is low and the cooling water consumption is large.
     Some products use soft turn-on, hard turn-off (or hard turn-off with buffer) circuits, so the IGBT loss is large, and the IGBT is easily damaged under overload conditions.
The IGBT coolers, resonant capacitors, transformers, and reactors of the equipment adopt a water-cooled structure, which is prone to failures such as water leakage and blockage.
The control circuit of the equipment cannot effectively limit and protect the equipment under the conditions of overvoltage, undervoltage, overload, short circuit of the sensor, overheating, water cut, etc., resulting in equipment damage.
     The control circuit protection is easy to act, or the anti-EMI capability is poor, resulting in poor equipment reliability.
After rectification, large-capacity power capacitors are directly used for filtering, without filter inductance or DC side IGBT chopper circuit, so the power factor is low and the input current harmonics are large; if power electrolytic capacitors are used, there are defects such as heat generation, series connection, and short life. .

Main circuit diagram of SMI variable frequency induction heater

1) SMI frequency conversion induction heater main circuit Figure 1

2) SMI frequency conversion induction heater main circuit Figure 2

Advance Feature

------3 Kinds Of Different Modes Heating.

1) Temperature Heating Mode
2) Timer Heating Mode
3) Temperature with Timer Heating Mode

------2 Points Temperature Probe to check real time temprature.

------Power Range From 12KW to 100KW and Customized Power.

------5 Inches or 7 InchesTouch screen Display and Congtrol.

------Data Strorage Function by USB Flash Disk

------Low Voltage at Cable coil friendly for operator by isolation transformer.

------ Air Cooling

Applications:

Address: No. 505, Yinmu Street, Jinjiang District, Chengdu City, Sichuan Province, China.

Business Type: Manufacturer/Factory, Trading Company

Business Range: Auto, Motorcycle Parts & Accessories, Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Tools & Hardware

Management System Certification: ISO 9001, ISO 9000

Main Products: Induction Heating Machine, Induction Heater, Bearing Heater, High Frequency Induction Machine, Intermediate Frequency Induction Heating Machine, IGBT, Thyristor, Induction Bolt Heater, Garage Induction Heater, Thyristors Radiator

Company Introduction: SMITHERMAL is a brand in induction heating solution supply based on leading manufacture in China over 15 years which located in Chengdu City, China Mainland.

Smithermal is committed to providing professional Induction heating solution on Metal preheating before forging, brazing.

Standard parts surface hardening and quenching.

Movable Induction heating in variety of industries Bearing, bushings, gear and motor housing shrink and fitting.

Electric Energy Saving plastic heat and melting.

Spare parts supply for induction heater enterprise.

Smithermal will be a good assistance service your business and engineering from China with good reputation.

At present, Smithermal Co Limited cooperated with customer from countries including USA, Russia, India, Peru, Chile, Brazil, Argentina. Norway, Sweden, Oman, Iraq, Iran, Filand Italy and other over 100 hundread countrys. And all of them satisified the products.

We looking forward more and more partner cooperate together.

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Mf Middle Frequency Quick Heater with Flexible Coil Inductor 22kw/44 Kw for Rotary Equipment Repair

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Product Description

Company Info

Basic Info.

Product Description

Product introduction

2. Common problems of similar products at present

Main circuit diagram of SMI variable frequency induction heater

Send your message to this supplier

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